Custom H Beam Cutting Shot Blasting Steel Welding Assembly Straightening Line

• Customization: Available
• Production Scores: Multiple Varieties
• Production Continuity: Continuous
• Model NO.: HPL
• Automation: Semi-Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Function: Beam Making
• Warranty: 1 Year
• Web Plate Height: 200-1500mm
• Web Plate Thickness: 6-32mm
• Flange Plate Width: 200-800mm
• Flange Plate Thickness: 6-40mm
• Transmission Type: Rigid
• Automatic Production Line: Assembly
• Certification: CE, ISO
• Flexible Production: Intelligent Manufacturing
• Rhythm: Flow Production Line
• Production Scope: Product Line
• Transport Package: Wooden Case
• Specification: 4100mm*2100mm*1600mm
• Trademark: Zhouxiang
• Origin: China
• HS Code: 8468800000
• Production Capacity: 15sets/Month

Product Description

Product Description

The production line  combined :

1. cutting machine 
2. assembly machine
3. welding machine
4. straightening machine
5. shot blasting machine

CNC/GDZ CNC Flame Cutting Machine

1. Both driving end and cross beams adopt box-beam welding structure whose stress has been relieved, it features compact structure, light weight, good rigidity, small deformation and artistic appearance.
2. The driving of the main longitudinal end beam and moving of transverse torch adopts Japan Panasonic servo driver and motor which drives Japan SHIMPO reducer through rack-and-pinion gearing.
3. The side of driving end beam equipped with horizontal guiding wheels which can make the guiding wheel press rail tightly by adjusting its eccentric shaft, therefore, the stability and accuracy during the whole moving can be assured.
4. The longitudinal guide rails are all made by high intensity track, all the contact surface of track have precision machining
and accurate grinding racks are installed outside the guide way.
5. The longitudinal guide rails are firmed by pressing plate backing board and connecting sleeve, which can ensure the
longitudinal straightness and parallelism of rail.
6. Automatic igniter and height controller of torch can be chosen according to customer's requirement, with convenient operation.
7. There's backfire arrester equipped on the torch which can prevent the safety hazards during cutting process.

Model	CNC/GDZ-3000	CNC/GDZ-4000	CNC/GDZ-5000
Drive mode	Double	Double	Double
CNC cutting torch	2	2	2
Straight cutting torch	9	9	According to user's request
Rail Gauge	3000	4000	5000
Effective cutting width (mm)	230~2200	230~3200	230~4200
Rail Length (mm)	15,000 (valid cutting length 12,500)
Cutting depth	6~100	6~100	According to user's request
Material of Plate	Stainless steel, carbon steel or other material
Cutting Gas	Oxygen, Propane or acetylene or other cutting gas
Free running speed	4000mm/min
Cutting precision	±0.5mm/mm
Repeatability precision	±0.5mm/mm

 

H Beam Assembly Machine

1. This heavy duty H beam assembly machine can produce H beam with larger size according to customers requirement, the maximum size of web height can reach 3 meter.
2. The automatic centering of flange and web adopts hydraulic motor and gear, with high centering precision and good retentivity.
3. This machine is equipped with auxiliary supporting device for large web.
4. The material of pressing wheel, guiding wheel and main transmission wheel is 40Cr, with high frequency quenching process on the surface, has the advantages of good abrasion resistance and long service time. The main transmission wheel uses integral forging processwith good pressure resistance and high abrasion resistance.
5. This machine adopts centralized lubrication system, it can ensure that the wide distributed lubrication points can be
lubricated well, and realize the purpose of good lubrication, reducing abrasion and prolong service life of the equipment.

Parameter	HZJ1500	HZJ1800
web height	200-1500mm	200-1800mm
web thickness	6-40mm	6-40mm
Flange width	200-800mm	200-1000mm
Flange thickness	6-40mm	6-40mm
Work-piece length	4000-15000mm or as you request
Assembling speed	0.5-6 m/min
Main machine power	5.5 kW
Hydraulic station power	4kW

 

Gantry Type H Beam Welding Machine

This machine is mainly used for submerged arc welding of assembled H beam, the working principle is as following:

1.One H-beam steel placed on workpiece support frame with 45°, which is suitable for boat welding

2.Gantry welding machine walks on rails at adjusted welding speed
3. Use SAW welding to weld two seam
4. Arc-guide frame automatic seam tracking
5. Flux automatic feed and recovery system

Model	LHM-4000
Rail gauge	4000mm
Web height	200~1500mm
Flange width	200~800mm
Work-piece length	4000~15000mm or as user's request
Model of welding machine	Two sets of ZX5-1000 automatic submerged arc welding machine
Welding type	Gantry type welding
Welding speed	0.15~1m/min
Returning speed	3m/min
Overall power	9.6kW
Above are our standard model, it can be designed and manufactured according to customer's request.

 

H Beam Straightening Machine

1.The mainframe is integral frame structure with stress relief, it is processed and shaped in one step by CNC floor type boring and milling machine, with the advantages of compact structure, strong strength and enough rigidity.
2.The main cylinder adopts high quality sealing ring with good sealing performance, which can ensure long service time. There's fine filter equipped on the pump station which can ensure electromagnetic valve is more e for long-term use
3.There's dial for all the adjusting motion which can ensure convenience and accuracy.
4.The straightening roller adopts shaft box structure, so it have big loading capacity. There have hydraulic cylinder in shaft
box, it can adjust the distance of two upper straightening rollers, which is stable

Model	JZJ-600	JZJ-800
width of flange	150-600	200-800
thickness of flange	≤20mm	≤40mm
mininum height of web	160mm	350mm
material	Q235-A	Q235-A
straighten speed	8.5m/min	18m/min(9m/min)
power of overall machine	6.6kw	24.2kw(13.2kw)

 

 

H Beam Shot-blasting Machine

Shot-blasting machine is a kind of shot-blasting equipment, which is applied to clean the surface of steel structure welding
work-piece, H-style steel, plate and other profiles. It can clean away rusty spot, rusty scale, welding slag on the work-piece
surface, as well as welding stress, in order to remove stress and improve surface lacquer quality
and rot proofness of steel structure and steel.
1. The arrangement of chamber and shot blaster is confirmed after shot blasting simulation by Solidworks 3D dynamic software, there's a certain angle between shot blaster and work-piece.
2. It adopts high efficiency QZ320shot blaster, which can significantly improve the cleaning efficiency, to achieve a
satisfactory cleaning quality.
3. The separation device uses the most advanced full curtain type shot and slag separator, the separation efficiency can reach 99%.
4. This shot blasting machine is equipped with automatic fault detection and alarming, has the function of time-delay and
automatic stop running after alarming.
5. It adopts filter cartridge type dust collector, dust emission within 80-120mg/m³, which can improve the working environment
6.The thickness of shot blasting area≥12mm, equipped with high interchanged Mn13 protective plate, has more than 3 years of service life.
7. Shot blaster adopts QZ3204 curve vane with precision manufacturing. The wearing parts has long service life, easy to replace.

Model	HGP0816	HGP1018	HGP1220
Width×height of work-piece	800×1600mm	1000×1600mm	1200×2000mm
Length of work-piece	3000~12000mm	3000~15000mm	3000~15000mm
Quantity of Shot blaster	8	8	8
Allowable load of conveyor	1000kg/m	1000kg/m	1000kg/m
Conveying speed	0.5~5m/min	0.5~5m/min	0.5~5m/min
Air volume for dust removal	12000m3/h	12000m3/h	12000m3/h
Circulation quantity of grinding shots	120t/h	120t/h	120t/h
External dimension of main machine (L×W×H)	6770×2100×2900mm	7200×2300×3250mm	7200×2520×3650mm
Depth of pit	1950mm	1950mm	1820mm
Total power	135kW	140kW	140kW
Above are our standard model, it can be designed and manufactured according to customer's request.

Customers of Zhou Xiang

Main Products

Company Profile

Wuxi Zhouxiang Complete Set of Welding Equipment Co.,Ltd,founded in 1991,located in Wuxi city, about 100km from Shanghai.We have fixed assets of 150 million yuan,cover an area of 160,000 m2, staff 500 people,including more than 100 engineering and technical personnel.Our company was certified to ISO9001 Quality System Certification firstly in the industry and many products were certified to China Compulsory Certification(CCC).Our products sell well at home and abroad,including  Europe,America,Southeast Asia,Middle East and other countries.
Zhouxiang products mainly include CNC flame/plasma cutting machine,H beam light duty production line,H beam heavy duty production line,Horizontal H beam production line,H beam assembly welding straightening integral machine,Corrugated web H beam production line,Box beam production line, Welding manipulator, Rotator, Positioner,Edge milling machine,End face milling machine,Shot blasting machine series,kinds of plate rolling machine,Profile bending machine and welders,fiber laser cutting machine,CO2 laser cutting machine,laser tube cutting machine,Fiber laser cutting robot and Fiber laser welding robot etc.
We have high sincerity to do business with customers all over the world and establish good friendships.